What is Just-in-Time for the Pharma & Medical Devices Industries

what is just in time as per process excellence

 

In this article, you will learn what is Just-in-Time in terms of Proces Excellence and Lean Manufacturing.

What is Just-in-Time (JIT)?

Just-in-time (JIT) manufacturing is a production model in which products are created to meet demand, not created in surplus or in advance of need.

Just-in-time (JIT) is a planned strategy to minimize the time and inventory necessary to satisfy your demand of products.  This strategy involves the balance of your production lines, assign the raw-material orders from suppliers directly with production schedules.

In addition, it is intended to reduce the flow times within production systems, and the response times from suppliers and to customers.

Many pharmaceutical and medical devices industries employ this strategy to increase efficiency and decrease waste by receiving goods only as they need them for the production process, which reduces inventory costs.

Just-in-Time Purpose

The purpose of JIT production is to avoid the waste associated with overproduction, waiting, and excess inventory. Just-in-time (JIT) is an inventory strategy that companies employ to increase efficiency and decrease waste by receiving goods only as they are needed in the production process, thereby reducing inventory costs.

The Just-in-time approach requires manufacturers to forecast demand accurately.

Some companies use Kanban as the scheduling system in conjunction with Just-in-time to prevent overcapacity of work in process.

The JIT manufacturing process aims to design and implement steady production, high-quality workmanship, minimize machine breakdowns, and reach reliable suppliers.

8 Main Attributes of a Just-In-Time Implementation.

JIT manufacturing system involves the right discipline, structure, and optimized processes.

The implementation of a Just-in-Time system involves the reduction of the following areas.

  1. lot sizes,
  2. inventory,
  3. labor costs,
  4. space needed to operate,
  5. WIP (work in process),
  6. throughput time
  7. standard hours.
  8. change over, or flexible setup approaches, etc.

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REFERENCES: What is Just-in-Time.

httpss://en.wikipedia.org/wiki/Lean_Six_Sigma

httpss://www.greycampus.com/blog/quality-management/a-brief-introduction-to-lean-and-six-sigma-and-lean-six-sigma

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Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!