In this article, you will learn what is over-processing waste and the most relevant impacts to the lean manufacturing activities. Also, discover how to reduce the over-processing in 10 steps.
Over Processing Definition
Overprocessing is adding more work or value to a service or product than the end-user(s) wishes or require. Over-processing involves making more labor, using more components, or adding more steps in a product or service than what is required by the end-user(s).
Over-processing is defined as a waste in lean manufacturing when the company is using:
It includes any unnecessary use of its resources such as:
In fact, over-processing is one of the eight (8) wastes of lean manufacturing.
Over-processing is considered the sixth waste in lean manufacturing because is a non-value activity for the end-user(s).
The eight wastes of lean manufacturing are:
The main causes of the waste of over-processing are with regards to:
How to Reduce the Over-Processing Waste in 10 Steps?
Possible solutions to reduce the over-processing wastes are:
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REFERENCES: What is Over-Processing.