Understanding What is the Breakdown as per Lean Manufacturing.

what is the breakdown according to lean manufacturing


In this article, you will learn what is the breakdown as per lean 6 six sigma and lean manufacturing activities.

Breakdown [minutes] Definition

Breakdown Maintenance is referred to repair and maintenance work performed on a machine, production plant, or component, be it mechanical or electrical after it has failed or broken-down unexpectedly.

It is also referred to as maintenance or engineering work related to unforeseen plant breakdowns.

It is not a planned event and as such can cost the factory lost production and sales as well as other expenses such as out of budget maintenance costs including overtime, technician call-outs, and urgent delivery fees for spare parts or support.  six sigma definitions

Maintenance breakdowns can have many causes, some being the result of improper preventive and long-term maintenance planning, lack of plant inspections, lack or incorrect evaluation of stresses and load cycles on machinery, faulty design and materials, and in some cases neglect.

A proper maintenance plan, correct documentation, record keeping, and maintenance execution at the correct intervals usually aids the maintenance or engineering department to eliminate the majority of unforeseen breakdowns.

Unforeseen plant breakdowns can be classified as a form of waste in the lean manufacturing system and are measured in time units, ex. minutes, hours, etc.

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Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!