In this article, you will learn what is poke yoke and how it can help you to implement it as part of lean manufacturing activities. Poke-Yoke DefinitionPoka-yoke is a Japanese word that means “mistake-proofing” or “inadvertent human error prevention”. A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid mistakes. A poka-yoke device is one that prevents incorrect parts from being made or assembled or easily identifies a flaw or error. For example, if you have a modern printer, you could notice that the printer cartridges or toner can only be introduced in one way (the correct manner) otherwise they cannot fit and enter into the printer. Or “mistake-proofing,” – a means of providing a visual or another signal to indicate a characteristic state. six sigma definitions Often referred to as “error-proofing,” poka-yoke is actually the first step in truly error-proofing a system. Error-proofing is a manufacturing technique of preventing errors by designing the manufacturing process, equipment, and tools so that an operation literally cannot be performed incorrectly. Click Here to Learn How to Implement Poke Yoke in 5 Steps.CIQA is a quality and regulatory consultant with 25 years of experience developing products and managing projects in the medical device supply chain, and pharmaceutical industries. Rest assured of the safety or being in the right hands. Our Lean Manufacturing team could provide you a broad range of professional expertise implementing these techniques and tools. SUBSCRIBE AND FOLLOW US TO LEARN MORE.For more details about what is poke yoke, follow us.Three (3) Options to Create Document Control Management DCM Procedures:Bronze Option. You Can Create Your Own Quality Procedures, using a Template.You can download samples of the Document Control Management DCM procedure templates in .pdf format. To see the complete list of the most popular quality procedures templates, click here. In addition, you can request a quotation to buy online a full SOP template document in MS Word format that is completely editable, ready to fill, and adapt to your specific needs. Silver Option. We Can Bring You Formal Training about what is poke yoke.This option is recommended if you want to learn more about how to build robust quality system procedures. One of our expert(s) can provide online step-by-step training to your team (unlimited assistance) on how to build reliable SOPs using our template(s). Also, you can improve your corporate quality procedures and policies by incorporating our template(s) and tools. It includes a fully editable template from the Bronze option, plus training, exams, and a training certificate for each assistant. Request a quote now. Gold Option. We Can Create Customized Quality Procedures.One of our expert(s) will create and prepare your customized SOPs with the inputs and specific information of your company. It includes a fully editable template from the Bronze option, plus online support in document creation, implementation, and training. Request a quote online. Get in compliance today, CONTACT US (Hablamos Español)REFERENCES: What is poke yoke.httpss://en.wikipedia.org/wiki/Lean_Six_Sigma httpss://www.shmula.com/5-steps-to-effective-poka-yoke-mistake-proofing/24878/ httpss://kanbanize.com/lean-management/improvement/what-is-poka-yoke httpss://asq.org/quality-resources/mistake-proofing httpss://en.wikipedia.org/wiki/Poka-yoke |