What is Poke Yoke According to Process Excellence.

what is poke yoke

 

In this article, you will learn what is poke yoke and how it can help you to implement it as part of lean manufacturing activities.

Poke-Yoke Definition

Poka-yoke is a Japanese word that means “mistake-proofing” or “inadvertent human error prevention”.

A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid mistakes.

A poka-yoke device is one that prevents incorrect parts from being made or assembled or easily identifies a flaw or error.

For example, if you have a modern printer, you could notice that the printer cartridges or toner can only be introduced in one way (the correct manner) otherwise they cannot fit and enter into the printer.

Or “mistake-proofing,” – a means of providing a visual or another signal to indicate a characteristic state.  six sigma definitions

Often referred to as “error-proofing,” poka-yoke is actually the first step in truly error-proofing a system. Error-proofing is a manufacturing technique of preventing errors by designing the manufacturing process, equipment, and tools so that an operation literally cannot be performed incorrectly.

Click Here to Learn How to Implement Poke Yoke in 5 Steps.

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Quality procedures templates

Three (3) Options to Create Document Control Management DCM Procedures:

Bronze Option. You Can Create Your Own Quality Procedures, using a Template.

You can download samples of the Document Control Management DCM procedure templates in .pdf format. 

To see the complete list of the most popular quality procedures templates, click here.

In addition, you can request a quotation to buy online a full SOP template document in MS Word format that is completely editable, ready to fill, and adapt to your specific needs.

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This option is recommended if you want to learn more about how to build robust quality system procedures. One of our expert(s) can provide online step-by-step training to your team (unlimited assistance) on how to build reliable SOPs using our template(s). Also, you can improve your corporate quality procedures and policies by incorporating our template(s) and tools.  It includes a fully editable template from the Bronze option, plus training, exams, and a training certificate for each assistant.  Request a quote now.

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REFERENCES: What is poke yoke.

httpss://en.wikipedia.org/wiki/Lean_Six_Sigma

httpss://www.shmula.com/5-steps-to-effective-poka-yoke-mistake-proofing/24878/

httpss://kanbanize.com/lean-management/improvement/what-is-poka-yoke

httpss://asq.org/quality-resources/mistake-proofing

httpss://en.wikipedia.org/wiki/Poka-yoke

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Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!