Throughput Meaning & How to Calculate it as per Lean Manufacturing

throughput definition as per lean manufacturing

 

In this article, you will learn what is throughput and how to calculate it correctly according to lean manufacturing.

What Is Throughput?

Throughput is the average number of units processed per time unit.

In other words, throughput is the number of items, products, or services that a manufacturing operation can produce

and deliver to a client within a specified period of time.

It is a rate of production or the speed at which a product is processed.

Understanding Throughput

Throughput is used is often to identify and minimize the weakest links in the production process.

High throughput means that your company can have high revenues.

Throughput considers the flow rate of raw materials being processed in finished products.

How to Calculate Throughput

The formula for calculating Throughput is:

 

                              Inventory (the number of units in the production process) 

Throughput =  ————————————————————————————-

                              The time the inventory units spend in production from start to finish

Throughput Example:

Let’s say that a pharmaceutical company has to produce 1 Million Covid18 vaccine vials, and the average time that

lot of 100,000 vials requires one day in the production process. The throughput for the company would be:

T = (1,000,000 vials inventory / 100,000 vials per day) = 10 days of inventory (to product 1M vaccines vials.)

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Quality procedures templates

Three (3) Options to Create Document Control Management DCM

Procedures:

Bronze Option. You Can Create Your Own Quality Procedures, using a Template.

You can download samples of the Document Control Management DCM procedure templates in .pdf format. 

To see the complete list of the most popular quality procedures templates, click here.

In addition, you can request a quotation to buy online a full SOP template document in MS Word format that is

completely editable, ready to fill, and adapt to your specific needs.

Silver Option. We Can Bring You Formal Training about the Throughput.

This option is recommended if you want to learn more about how to build robust quality system procedures. One of our

expert(s) can provide online step-by-step training to your team (unlimited assistance) on how to build reliable SOPs

using our template(s). Also, you can improve your corporate quality procedures and policies by incorporating our

template(s) and tools.  It includes a fully editable template from the Bronze option, plus training, exams, and a

training certificate for each assistant.  Request a quote now.

Gold Option. We Can Create Customized Quality Procedures.

One of our expert(s) will create and prepare your customized SOPs with the inputs and specific information of

your company. It includes a fully editable template from the Bronze option, plus online support in document

creation, implementation, and training. Request a quote online.

Get in compliance today, CONTACT US (Hablamos Español)

REFERENCES: Throughput.

httpss://en.wikipedia.org/wiki/Lean_Six_Sigma

httpss://www.greycampus.com/blog/quality-management/a-brief-introduction-to-lean-and-six-sigma-and-lean-six-sigma

httpss://www.investopedia.com/terms/t/throughput.asp#:~:text=Throughput%20is%20the%20amount%20of,at%20which%20something%20is%20processed.

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Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!