What is Material Reconciliation According to Lean Manufacturing?

In this article, you will learn what is material reconciliation related to lean manufacturing activities and lean six sigma.

Material Reconciliation

Material reconciliation is accounting for all the material in a process to determine how efficient is a manufacturing operation.

Material reconciliation is performed to analyze and verify or count the number of components used at the end of a production process and compare them with the number of components at the beginning.

It allows you to compare the material quantity that actually flowed in with the planned quantity or the quantity of the material produced.

Reconciliation of the ingredients or components can ensure that there are no discrepancies outside of the valid range in the relationship between the input and output (yield).

Material Reconciliation Formula

Material Reconciliation is the process to confirm that the components obtained at the end of the manufacturing process match with the input amount of material entered and used.

In – Out = Accumulation (positive or negative)

In addition, it serves to compare the expected yield versus the actual yield of ingredients.

Material reconciliation also called a material balance or mass balance is based on the principle of the conservation of mass.

It considers the material entering and leaving a system or manufacturing operation.  This form of balance is useful when there are a clear beginning and end amount to the balance period of time.

CIQA is a quality and regulatory consultant with 25 years of experience developing products and managing projects in the medical device supply chain, and pharmaceutical industries. Rest assured of the safety or being in the right hands.

Our Lean Manufacturing team could provide you a broad range of professional expertise implementing these techniques and tools.

SUBSCRIBE AND FOLLOW US TO LEARN MORE.

For more details about What is Material Reconciliation, follow us.

Three (3) Options to Create Document Control Management DCM Procedures:

Bronze Option. You Can Create Your Own Quality Procedures, using a Template.

You can download samples of the Document Control Management DCM procedure templates in .pdf format. 

To see the complete list of the most popular quality procedures templates, click here.

In addition, you can request a quotation to buy online a full SOP template document in MS Word format that is completely editable, ready to fill, and adapt to your specific needs.

Silver Option. We Can Bring You Formal Training about What is Material Reconciliation.

This option is recommended if you want to learn more about how to build robust quality system procedures. One of our expert(s) can provide online step-by-step training to your team (unlimited assistance) on how to build reliable SOPs using our template(s). Also, you can improve your corporate quality procedures and policies by incorporating our template(s) and tools.  It includes a fully editable template from the Bronze option, plus training, exams, and a training certificate for each assistant.  Request a quote now.

Gold Option. We Can Create Customized Quality Procedures.

One of our expert(s) will create and prepare your customized SOPs with the inputs and specific information of your company. It includes a fully editable template from the Bronze option, plus online support in document creation, implementation, and training. Request a quote online.

Get in compliance today, CONTACT US (Hablamos Español)

REFERENCES: What is Material Reconciliation.

httpss://en.wikipedia.org/wiki/Lean_Six_Sigma

httpss://www.greycampus.com/blog/quality-management/a-brief-introduction-to-lean-and-six-sigma-and-lean-six-sigma

httpss://www.collinsdictionary.com/us/dictionary/english/mass-balance

httpss://en.wikipedia.org/wiki/Mass_balance