What is Poke Yoke According to Process Excellence.

what is poke yoke

 

In this article, you will learn what is poke yoke and how it can help you to implement it as part of lean manufacturing activities.

Poke-Yoke Definition

Poka-yoke is a Japanese word that means “mistake-proofing” or “inadvertent human error prevention”.

A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid mistakes.

A poka-yoke device is one that prevents incorrect parts from being made or assembled or easily identifies a flaw or error.

For example, if you have a modern printer, you could notice that the printer cartridges or toner can only be introduced in one way (the correct manner) otherwise they cannot fit and enter into the printer.

Or “mistake-proofing,” – a means of providing a visual or another signal to indicate a characteristic state.  six sigma definitions

Often referred to as “error-proofing,” poka-yoke is actually the first step in truly error-proofing a system. Error-proofing is a manufacturing technique of preventing errors by designing the manufacturing process, equipment, and tools so that an operation literally cannot be performed incorrectly.

Click Here to Learn How to Implement Poke Yoke in 5 Steps.

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Quality procedures templates

Three (3) Options to Create Document Control Management DCM Procedures:

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To see the complete list of the most popular quality procedures templates, click here.

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REFERENCES: What is poke yoke.

https://en.wikipedia.org/wiki/Lean_Six_Sigma

https://kanbanize.com/lean-management/improvement/what-is-poka-yoke

https://asq.org/quality-resources/mistake-proofing

https://en.wikipedia.org/wiki/Poka-yoke

Ramon Cayuela, MS, BS, Chemical Engineering

Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!

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