In this article, you will learn what is poke yoke and how it can help you to implement it as part of lean manufacturing activities.
Poka-yoke is a Japanese word that means “mistake-proofing” or “inadvertent human error prevention”.
A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid mistakes.
A poka-yoke device is one that prevents incorrect parts from being made or assembled or easily identifies a flaw or error.
For example, if you have a modern printer, you could notice that the printer cartridges or toner can only be introduced in one way (the correct manner) otherwise they cannot fit and enter into the printer.
Or “mistake-proofing,” – a means of providing a visual or another signal to indicate a characteristic state. six sigma definitions
Often referred to as “error-proofing,” poka-yoke is actually the first step in truly error-proofing a system. Error-proofing is a manufacturing technique of preventing errors by designing the manufacturing process, equipment, and tools so that an operation literally cannot be performed incorrectly.
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REFERENCES: What is poke yoke.