Top 3 Types of Production Forecasts in Lean Manufacturing.

3 Types of Production Forecasts - manufacturing forecasting

 

In this article, you will learn the most relevant types of production forecasts in lean manufacturing and lean six sigma.

Production forecasting means to estimate the future demand of a particular product or services with the purpose to make the planning, scheduling, and coordination to provide it.

Most companies have a dedicated department and group of people responsible to estimates the resources (e.g. raw materials, machinery, human resources, operators, time, utilities, financial budget, etc.) that are required to produce those products and services.  Typically, this group of people includes buyers, planners, schedulers, inventory & warehouse personnel, etc.

The 3 Common Types of Production Forecasts:

1. Sales Forecasting

Sales forecasting is based on the prediction of future sales.

The accuracy of sales forecasting will directly affect the:

  • The success of all subsequent forecasting.
  • Inventory of raw materials, and
  • Develop a production schedule.

Another factor to be considered in sales forecasting is the number of new clients you have or intend to attract or lose over a given time frame. 3 Types of Production Forecasts

Sales forecasting focuses on customer retention as in sales totals.

One or two new clients can drastically influence your potential sales future and therefore the forecast.  what is the manufacturing forecast

2. Component Procurement Forecasting

The component procurement forecasting could be performed once projected sales volumes are estimated.

The last purchasing must be avoided since is expensive and affect adversely the profit margins. 3 Types of Production Forecasts

Purchasing of materials and components based on informed sales projections can help to:

  • Reduce purchasing waste,
  • Buy at the volume necessary, and
  • Allow more experimentally-based component purchases for new product designs. 3 Types of Production Forecasts

The component procurement forecasting reduces waste since consider and pay attention to supply purchases that will be needed — rather than stack up inventory in the warehouses. 3 Types of Production Forecasts

Understanding the volume of components necessary brings the advantage of purchasing in greater units — and at greater discounts.

3. Production Schedule Forecasting

Production Schedule Forecasting is recommended for situations including seasonal trends, changes in technology, or in popular styles.  This forecast future sales to improve lead time efficiency. This type of forecasting considers the creation of a production plan before receiving customer orders to keep production lines unclogged during peak order times. 3 Types of Production Forecasts

 brought to you by CIQA logo

CIQA is a quality and regulatory consultant with 25 years of experience developing products and managing projects in the medical device supply chain, and pharmaceutical industries. Rest assured of the safety or being in the right hands.

Our Lean Manufacturing team could provide you a broad range of professional expertise implementing these techniques and tools.

SUBSCRIBE AND FOLLOW US TO LEARN MORE.

For more details about the types of Production Forecasts, follow us.

Quality procedures templates

Three (3) Options to Create Document Control Management DCM Procedures:

Bronze Option. You Can Create Your Own Quality Procedures, using a Template.

You can download samples of the Document Control Management DCM procedure templates in .pdf format. 

To see the complete list of the most popular quality procedures templates, click here.

In addition, you can request a quotation to buy online a full SOP template document in MS Word format that is completely editable, ready to fill, and adapt to your specific needs.

Silver Option. We Can Bring You Formal Training about the types of Production Forecasts.

This option is recommended if you want to learn more about how to build robust quality system procedures. One of our expert(s) can provide online step-by-step training to your team (unlimited assistance) on how to build reliable SOPs using our template(s). Also, you can improve your corporate quality procedures and policies by incorporating our template(s) and tools.  It includes a fully editable template from the Bronze option, plus training, exams, and a training certificate for each assistant.  Request a quote now.

Gold Option. We Can Create Customized Quality Procedures.

One of our expert(s) will create and prepare your customized SOPs with the inputs and specific information of your company. It includes a fully editable template from the Bronze option, plus online support in document creation, implementation, and training. Request a quote online.

Get in compliance today, CONTACT US (Hablamos Español)

REFERENCES: Types of Production Forecasts.

https://en.wikipedia.org/wiki/Lean_Six_Sigma

https://www.greycampus.com/blog/quality-management/a-brief-introduction-to-lean-and-six-sigma-and-lean-six-sigma

https://www.verenia.com/cpq-configure-price-quote-blog/manufacturing-forecast-types

Ramon Cayuela, MS, BS, Chemical Engineering

Ramon Cayuela, MS, BS, Chemical Engineering

CIQA President and CEO.
I've been working in validation engineering since 1992 with many multinational pharmaceutical companies. I love sharing my passion and knowledge with others. If you have any questions about anything (or just have general questions). I will be more than happy to assist you. You can count on the BEST customer service on CIQA. I go to great lengths to make sure my clients are 100% satisfied with their purchases and check emails/messages consistently throughout the day. You can rest assured that everything being sold here is as-described or your money back. I look forward to working with you!

Related Articles

Subscribe to get validation
news and free tips by email.

Need Additional Help?

Request for Quotation